Jiatel Electronics - Custom Pogo Pin and Wire Harness Manufacturer
pogo pin charging cable

Custom Magnetic Pogo Pin Cable Assemblies for Smart Devices

Jiatel’s Custom Magnetic Pogo Pin Cables provide a secure, quick-connect, and high-reliability solution for devices requiring frequent charging or docking. Utilizing the precision and durability of Pogo Pins, our magnetic connectors guarantee stable, low-resistance contact and high mating cycles, making them the preferred choice for consumer and industrial applications.

Targeted Applications:

  • Smart Wearables: Watches, fitness trackers, and specialized sensors.
  • Tracking Devices: GPS locators and asset management tools.
  • Medical Equipment: Portable monitoring and diagnostic devices.

Precision Performance Specifications

Our magnetic cables are built around highly reliable Pogo Pin technology, offering flexibility across critical parameters:

Specification Parameter Standard Options / Range Core Advantage
Pogo Pin Spring Force 40gf, 60gf, 100gf Fine-tuned force ensures optimal contact pressure without damaging device contacts.
Contact Plating Gold Plating Guarantees superior corrosion resistance and signal integrity, crucial for high-cycle use.
Current Withstand Option 1A (Standard), up to 2A, 3A Supports fast charging and high-power applications (Specify requirement for > 1A).
Pitch (Center-to-Center Spacing) 2.54mm, 2.84mm, 3.0mm, 5.0mm Select from existing tooling to reduce development time and cost.
Cable Length 0.6m, 1.2m (Standard) Standard lengths available for quick production runs.

Full Mating Solutions: We provide both the magnetic cable assembly and the corresponding PCB-side female contact pads/sockets.

Comprehensive Customization Services

Jiatel provides full end-to-end customization, ensuring the magnetic cable perfectly integrates with your product’s industrial design.

✔️ Core Customizable Specifications:

  • Higher Current Support: Up to 3A (requires specification and design review).
  • Overmold Shape: Custom I-shape or T-shape overmold for improved ergonomics and strain relief.
  • Cable Length: Any non-standard cable length can be specified.
  • Pins Definition & Spring Force: Customized pin assignments and non-standard spring force values.
  • Branding: Custom Logo Printing on the connector housing.

❗ Note: Pin-to-pin distance and the overall dimension of the existing magnetic design cannot be easily changed without new tooling. We will suggest using an existing product or building a new mold based on your requirements.

Your Trusted Engineering Partner

Jiatel understands the need for both performance and budget control. Our expert team will work with you to understand your exact requirements, offering an Low NRE/Tooling Costs (Starting under $2000) and fast turnaround.

Contact Jiatel’s expert immediately and send us your customized design in Step file format to begin the quotation process and receive your solution quickly.

Looking for PCB-side Pogo Pin Connectors? View our 2.5mm Series.